Color Sorter CCD RGB Optical Grain Colour Sorter for Rice Beans Nuts Seeds Wheat Corn Sorting Machine

• Customization: Available
• After-sales Service: 1years
• Warranty: 1 Year
• Model NO.: 0.5channel
• Certification: CE
• Condition: New
• Channel Number: 1 Chute / 2 Chutes/4 Chutes/6 Chutes /8 Chutes
• Structure: Integrated Structure
• Light Source: LED
• Type: CCD
• Power: 0.5kw
• Voltage: 220V
• Air Consumption: 0.1-0.3m³/Min
• Dimensions: 42*110*132cm
• Processing Capacity: 0.2-0.4t/H
• Sorting Accuracy: ≥99.9%
• Transport Package: Wood
• Specification: 100kg
• Trademark: Lerford
• Origin: Zhengzhou
• HS Code: 8437101000
• Production Capacity: 500000
• Package Size: 42.00cm * 110.00cm * 132.00cm
• Package Gross Weight: 100.000kg

Product Description

Introduction

We offer two main color sorter models to meet diverse material sorting needs: chute-type color sorters and belt-type color sorters.

Our machines utilize advanced intelligent image recognition technology to quickly identify impurities, discolored particles, and defects in raw materials, including moldy grains, stones, and plastic fragments. High-speed airflow precisely removes these impurities.

Whether you are processing rice, beans, peanuts, grains, or seeds, our two series of color sorters provide consistent sorting performance, high sorting accuracy, and low residue, thereby reducing labor costs and improving the final product quality of your production line.

Built-in intelligent vision recognition accurately identifies mold, stones, plastic fragments, and discolored defective particles in raw materials. Our equipment utilizes calibrated airflow jet technology for rapid and precise defect separation.

This reduces manual sorting workload, improves finished product quality, and minimizes material loss. It is ideal for processing rice, corn, beans, peanuts, and various grain seeds.

Chute Color Sorter Paramater

Model	Power	Voltage	Air Consumption	Dimensions	Weight	Processing Capacity
0.5channel	0.5kw	220V	0.1-0.3m³/min	42*110*132cm	100kg	0.2-0.4t/h
1channel	0.8kw	220V	0.3-0.8m³/min	88*150*176cm	300kg	0.8-1.5t/h
2channel	1.3kw	220V	0.5-1.0m³/min	131*150*176cm	400kg	1.2-2.5t/h
3channel	1.9kw	220V	0.8-1.5m³/min	165*150*176cm	500kg	2.5-4t/h
4channel	2.4kw	220V	1.0-2.0m³/min	198*150*176cm	650kg	3-3.5t/h
5channel	3kw	220V	1.3-2.1m³/min	232*150*176cm	800kg	4.0-8t/h
6channel	3.6kw	220V	2.0-3.5m³/min	266*150*176cm	1000kg	5.0-10t/h
7channel	4.1kw	220V	2.5-4.3m³/min	300*150*176cm	1200kg	6.0-12t/h
8channel	4.7kw	220V	3.0-4.5m³/min	333*150*176cm	1400kg	7.0-14t/h
9channel	5.2kw	220V	5.0-6.5m³/min	367*150*176cm	1800kg	8.0-15t/h
10channel	5.7kw	220V	6.0-7.0m³/min	400*150*176cm	2200kg	9.0-16t/h
11channel	6.2kw	220V	6.5-7.5m³/min	433*150*176cm	2600kg	10.0-17t/h
12channel	6.7kw	220V	7.0-8.0m³/min	466*150*176cm	3000kg	11.0-18t/h

Crawler Color Sorter Paramater

Model	Power	Voltage	Air Consumption	Dimensions	Weight	Processing Capacity
FXS-300	1.25KW	220V	0.3-0.8m³/min	295*95*170cm	550kg	500-600t/h
FXS-600	1.6KW	220V	0.5-1.0m³/min	295*130*170cm	640kg	800-1000t/h
FXS-1200	2.7KW	220V	1.0-2.0m³/min	295*165*170cm	950kg	1200t/h

Raw Materials

Chute-type Color Sorter Technical Information

Core Working Principle: Gravity sliding, high-speed imaging and air-jet rejection under free-fall conditions

1. Raw materials glide down along the chute driven by gravity.
2. High-speed CCD cameras scan every particle passing through the inspection zone.
3. The intelligent system identifies defects and discolored particles through real-time color contrast analysis.
4. Solenoid-controlled air valves blow defective items into the waste hopper, while qualified materials flow out as finished output.

Product Advantages

1. High-Precision Sorting:

Advanced image recognition technology accurately distinguishes subtle color differences and shape features, achieving high sorting accuracy and effectively improving product quality.

2. Intelligent Operation:

 Equipped with a user-friendly smart screen, it's easy to operate. Users can easily set sorting parameters, monitor the sorting process in real time, and flexibly adjust the sorting process to meet specific needs.

3. Efficient and Stable:

 The chute-type color sorter uses the rapid flow of materials through the inspection area, while the crawler-type color sorter relies on a stable crawler conveyor, enabling continuous and efficient operation. Both systems offer high stability and a low failure rate.

4. Customized Services:

We offer customized services tailored to specific customer needs, including optimization of equipment size, sorting capabilities, and processing capacity to meet the needs of diverse production scenarios.

1.Gravity feeding, simple structure, high throughput and fast sorting speed

2.Free-fall inspection without shelter, high recognition accuracy Fast response by solenoid valve air-jet rejection Impact during falling may break fragile materials Suitable for uniform hard particles: rice, grains, plastic pellets, small ore particles

Belt-type Color Sorter Technical Information

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Core Working Principle: Belt Conveying, On-belt Imaging and Air-jet Rejection at Belt Terminal

1.Raw materials are evenly distributed and transported forward by the running conveyor belt.
2.High-speed cameras capture every particle at the inspection station.
3.The intelligent system detects defects and discolored particles through real-time color comparison.
4.As flawed items arrive at the belt end, solenoid-driven air valves blow out defective materials. Qualified particles drop down as finished products.

 1.Stable belt conveying, low material breakage rate.  

2.Fixed material posture, good detection of  tiny defects.

3.Suitable for fragile, large-size and irregular shaped materials.  

4.Slightly lower throughput than chute-type; belt needs regular maintenance.

Customer Success Case Study

The Zhengzhou Lerford Machinery Equipment color sorter, purchased by a customer in Kazakhstan, has been successfully put into operation. This color sorter is suitable for most major raw materials worldwide, including various grains, beans, nuts, and ores. It boasts advantages such as ease of operation, stable sorting accuracy, long component lifespan, and low maintenance costs.

Currently, customers from Uzbekistan, Kyrgyzstan, Tajikistan, Turkmenistan, Nigeria, Kenya, Ghana, Tanzania, Vietnam, Indonesia, and Malaysia have visited our factory for on-site inspections and placed large orders. By adopting our high-performance color sorters to improve finished product quality, global customers have achieved significant profit growth on their production lines.

FAQ

Q1: What kinds of raw materials can your color sorter process?
A: Our intelligent color sorter fits global mainstream materials. It handles various grains, rice, beans, peanuts, nuts, seeds and mineral ores. Both chute type and crawler belt type models are available for different material characteristics. Fragile materials are better processed by crawler belt color sorters to lower breakage rate.

Q2: What is the sorting accuracy of your color sorting machine?
A: Supported by high speed CCD RGB cameras and intelligent image recognition system, our color sorter can reach sorting accuracy up to 99.9%. The carryover rate remains low under stable continuous production. Actual performance relates to raw material conditions.

Q3: What is the difference between chute type and crawler belt type color sorter?
A: Chute color sorter adopts gravity free fall feeding, suitable for regular shaped hard grains. Crawler belt color sorter uses belt conveying, ideal for fragile, large or irregular materials with less material breakage. You can tell us your raw material, we will recommend the proper model for you.

Q4: What about your after sales service and warranty term?
A: We provide 2 year warranty for the whole machine. Core wearing spare parts are supplied at factory cost after warranty expires. We offer online remote technical guidance. Engineers can provide overseas service support when required.

Q5: Can you customize the color sorter for my special production requirement?
A: Yes. We support customized solutions for different output capacity and sorting targets. Tell us your raw material, required hourly capacity and impurity situation. Our technical team will work out the most suitable color sorter configuration for your project.

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Company Profile